Product Description
Thin Film Distillation systems offer an efficient and affordable solution for the purification of cannabis and hemp oils. By optimizing short path and condenser design AI has created a system that produces the highest quality Hemp and Cannabis distillates.
PRICING INCLUDES ON-SITE INSTALLATION WITHIN CONTIGUOUS US.
Ai GLASS THIN FILM DISTILLATION SYSTEM FEATURES
- High precision PTFE rollers (or blades) and inner glass surface allow a complete and uniform thin film on the heated surface, and prevent process residue
- Pre-installed cooling/heating tubing with fluid direction labels and M16 ports
- Low-placed feeding flask for ease of operation
- Driving motor with magnetic coupling sealing ensures high vacuum level
- Constructed with high borosilicate glass 3.3, stainless steel and Viton gaskets for ultimate corrosion resistance
- Transparent glass system allows you to see through all processes
- Auto delay safety circuit for diffusion pump cooling
- Heavy duty stainless steel frame with swivel casters and leveling feet for mobility and stability
- Agilent diffusion pump with oil level indicator
- PolyScience immersion cooler down to -80°C (no dry ice needed)
- Ai on-site installation within contiguous US included
- Liquid Nitrogen (in cold trap) highly recommended for system to get to optimal vacuum levels
- ETL tested to UL and CSA standards
CAUTION!
- Never fill circulated heaters or chillers with water, always use Ai or manufacturer's recommended fluid
- Always leave ample fluid space in heater reservoir to allow fluid heat expansion
- Always keep system vacuum passage or drain valve open when heating up circulation jackets
- Always make sure your vacuum pumps and diffusion pump fluid is clean and within limits
SPECIFICATIONS
| Model |
TG-6 |
| Throughput | 2L to 5L per hour (base on processes and material fed) |
| Main Evaporator |
Evaporating area: approximately 2,500 cm2 Material: borosilicate glass Glass jacket volume: approx. 3L Heated circulator: 3kW heater, 300°C maximum operating temperature |
| Main Condenser |
Condensing area: approximately 4,000 cm2 Material: borosilicate glass Style: coil Glass jacket volume: approx. 1.5L Cooling/heated circulator: 2kW heater, -25°C to 200°C operating temperature |
| Wiping System |
Style: roller or blade Roller/blade material: PTFE Driving motor: speed-adjustable with magnetic coupling Motor controller: DELTA |
|
Cold Trap
|
Material: borosilicate glass with polyethylene lid Depth: 17" Quantity: one Receiving flask volume: 1L Immersion cooler: PolyScience -80°C IP80 or Huber -100°C TC100 |
|
Feeding System
|
Gear pump x 1 Speed: 20L/hour max. (2.4 mL/turn, 135 turn/minute), adjustable Material: stainless steel body with Viton gaskets Style: jacketed, heated Recommended circulating thermal fluid temperature: 80°C to 120°C Flask: glass, 10L, jacketed, refillable during operation, with lid Flask jacket volume: approx. 4L Heating controller: OMRON Heated circulator: 2kW heater, 200°C maximum operating temperature Construction: jacketed, heated, insulated stainless steel tubing |
|
Distillate Discharge
|
Receiving flask volume: 10L, glass Drain passage: non-heated Sealing gasket: Viton |
|
Residue Discharge
|
Receiving flask volume: 10L, glass Drain passage: heated and insulated Heating: heated tape with insulation Heating controller: Omron Sealing gasket: Viton Recommended circulating thermal fluid temperature: 80°C to 120°C |
|
Vacuum System
|
Vacuum gauge: Agilent gauge with LCD display for high vacuum application Vacuum pump: Welch CVRpro 30 with oil mist filter Diffusion pump: Agilent AX-65 (do NOT fill more than 30mL diffusion pump oil at a time) |
|
Sealing gasket |
All food grade Viton |
|
Electrical Control Cabinet
|
Wiper motor controller x 1 Gear pump controller x 1 Feeding tubing heater controller x 1 Residue discharge heater controller x 1 Main power switch x 1 Vacuum pump switch x 1 Diffusion pump switch x 1 |
| Main Mounting Frame | Heavy duty stainless steel, mounted on four swivel casters with leveling feet |
| Main Power |
230V +/-5V, 1~phase 60Hz (50Hz power for Europe and Asia available upon request) |
| Unit dimensions ,weight |
86x25x78", 1150lbs
|
| Shipping dimensions ,weight |
1 Crate: 97x31x81", 1197 lbs
1 pallet: 40x48x42", 450 lbs
|
| Compliance | ETL tested to UL and CSA standards |
| Product brochure | Download |
COMPONENT LIST
|
Component description |
Quantity |
Part image |
| CHILLER/HEATER HUBER KISS 205B 200C 5L 14L/min, 2kW heater, 230V 60Hz HUBER CC-308B Pilot ONE 300C 8.5L 25L/min, 3kW heater, 230V 60Hz HUBER KISS K6 -25C to 200C 4.5L 14L/min, 2kW heater, 230V 60Hz |
3 pcs |
   |
| VACUUM PUMP Welch CRVPro 30 22 CFM 0.3 micron, 230V 60Hz Welch 1417F vacuum pump exhaust mist filter |
1 set |
 |
| Agilent AX-65 air-cooled diffusion pump with 250W heater, 230V 60Hz | 1 pc |  |
| Agilent diffusion pump oil (do NOT fill more than 30mL at a time) | 40 mL |  |
| Agilent PCG-750 Pirani Capacitance diaphragm high vacuum gauge with power |
1 pc |
 |
| Stainless steel manifold with two on/off valves for vacuum pump and diffusion pump | 1 pc |  |
| PolyScience IP-80 or Huber TC100 cooler |
1 pc |   |
| TG-6 glass Thin Film evaporator body with 1 cold trap & 1 gear pump |
1 set |
 |
| DURATHERM S -66C to 366C thermo transfer fluid 5-gallon (18.9L) |
2 pcs |  |
| Antifreeze 1-gallon (3.78L) |
3 pcs |  |
| 1L cold trap collection flask, glass |
2 pcs |  |
| 10L receiving flask, glass |
4 pcs |  |
| Viton sealing gasket | 2 sets |  |
| KF25 bellow, clamps, adapter, tubing |
1 set |  |
| User's manual | 1 pc |
|
